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G8MNY  > TECH     18.10.24 08:34l 141 Lines 6199 Bytes #999 (0) @ WW
BID : 18056_GB7CIP
Read: GUEST
Subj: Testing Auto ATUs
Path: IZ3LSV<I0OJJ<LU4ECL<K1AJD<VE3CGR<KA1VSC<GB7CIP
Sent: 241018/0730Z @:GB7CIP.#32.GBR.EURO #:18056 [Caterham Surrey GBR]
From: G8MNY@GB7CIP.#32.GBR.EURO
To  : TECH@WW

By G8MNY                                    (Updated Oct 22)
(8 Bit ASCII graphics use code page 437 or 850, Terminal Font)

If an auto ATU (matcher) misbehaves, here is my way to test it.

KIT NEEDED                                     direct
                               Dummy Aerial    _ _ _ _
 ÚÄÄÄ¿  ÚÄÄÄÄÄÄÄ¿   ÚÄÄÄÄ¿         ÚÄÄÄÄÄÄÄ¿ /ÚÄÄÄÄÄÄ¿\ ÚÄÄÄÄÄ¿
 ³HF ÃÄÄ´1st SWRÃÄÄÄ´AUTOÃÄÄÄo/ÄÄÄÄ´2nd SWRÃÄÄ´MANUALÃÄÄ´DUMMY³
 ³RIG³  ³ BRIDGE³   ³ATU ³   o     ³ BRIDGE³  ³ ATU  ³  ³LOAD ³
 ³50%³  ÀÄÄÄÄÄÄÄÙ   ÀÄÄÄÄÙ   ³     ÀÄÄÄÄÄÄÄÙ  ÀÄÄÄÄÄÄÙ  ÀÄÄÄÄÄÙ
 ÀÄÄÄÙ          ÚÄÄÄÄÄ¿   ÚÄÄÁÄÄÄ¿   \_______________________/
                ³SCOPE³   ³MFJ259³     VECTRONICS ATU VC300LP
                ÀÄÄÄÄÄÙ   ÀÄÄÄÄÄÄÙ

Set up needed to acurately test the performance & enables calibration to be
done to the auto ATU.

1/ With Manual ATU in through mode, measure the settled Rig seen 1st SWR bridge
   Is it the same or better than 2nd SWR bridge. What is the power loss?
   Repeat for all bands.

2/ Now do 1/ with manual ATU adjusted to give an SWR of 1.5:1 on 2nd SWR bridge
   Does the Auto ATU settle & does the 1st SWR bridge always give a lower SWR?

3/ The actual Z of the presented load can be measured on an MFJ259 analyser & a
   2D map drawn of the aerial Z the tuner can match for each band.

4/ Now do 1/ with manual ATU adjusted to give an SWR of 3:1 on 2nd SWR bridge.
   Does the Auto ATU settle & does the 1st SWR bridge always give a lower SWR?

5/ Now do 1/ with manual ATU adjusted to give an SWR of 6:1 on 2nd SWR bridge.
   Does the Auto ATU settle & does the 1st SWR bridge always give lower SWR?
   N.B. Many Auto ATUs can't do this!

TYPICAL SWR CIRCUIT
    --------- HEAD UNIT -------
  Tx o)ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄ(o LOAD
      ÃÄÄÄÄ=======  C1³/\  ³
      ³ T1 ())))))   ===   ³
      ³    ³  ³  ³  /'³    ³
      ³    ³  ÀÄÄ)ÄÄÂÄÁÄ´ÃÄ´C2
      ³    ÃÄ68RÄ´  ³   n3 ³
      ³   _³_   _³_ ÀÄ2K2ÄÄ´
      ³ D1\_/   \_/D2      ³    R     AUTO TUNE
      ³    ³     ÃÄÄÄÄÄÄÄÄÄ)ÄÄÄÄÄÄ>   DECISION
      ³    ÃÄÄÄÄÄ)ÄÄÄÄÄÄÄÄÄ)ÄÄÄÄÄÄ>   CIRCUIT
      ³ 1n===   ===1n      ³    F
      ÀÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄ

HOW BRIDGE WORKS
A short length of thick wire goes through the screened ferrite transformer T1
making a 1 turn primary, & the lead joins the XTMR & LOAD sockets together. A
pick off voltage attenuator is formed with trimmer C1 & C2 cap. This RF voltage
is fed to T1 secondary centre tap. Load current is transformed by T1 into a
voltage across the 5W non-inductive 68R.

When the load is exactly 50R the diode D2 sees no RF as the voltage sample &
the current sample are in opposition & cancel dependent on the calibration of
the trimmer C1.

The 2K2 is needed to complete the DC meter circuit & will affect the lowest
frequency calibration, as will the inductance value of T1.


BRIDGE CALIBRATION
As there are no meters, C1 is calibrated to give zero Reflected volts on a
scope connected to D2, once an 1st SWR bridge sees a 1:1. Fine Tweeking of
Manual ATU will achieve this as long as the Auto ATU does not go hunting again.

Doing this adjustment means the Auto ATU will now aim for a "1:1 as seen by the
Rig" so giving a better matching result. (if it was out of adjustment.)

On one Auto ATU I tested, it always gave a poor SWR, there was not enough C1
range on the trimmer, so I added a small Tx grade C across it. QED.


CONTINIOUS HUNTING
This can be a result of load out of the 3:1 range limit of most Auto ATU, or a
faulty Binary step value in the L or C values. (poor relay contact?). Or too
"fine a target" control loop gain (less than 1 step change).


INSIDE ATU           Inductace ratio not turns!
                 64       32     16     8    4    2   1
Rig__SWR______()))))))_())))))_()))))_())))_()))_())_()_____Aerial
    BRIDGE   ³        ³       ³      ³     ³    ³   ³  ³
      ³³     ³___\____³___\___³___\__³__\__³__\_³_\_³_\³
  ÚÄÄÄÁÁÄÄ¿  ³__________________  _____________________³
  ³  CPU  ³                  Rig\ Ant
  ³CONTROL³   ___________________³______________________
  ÀÄÄÄÄÄÄÄÙ   \     \     \     \     \     \     \     \
             ³128  ³64   ³32   ³16   ³8    ³4    ³2    ³1
            ===   ===   ===   ===   ===   ===   ===   ===
   ÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄÄÁÄÄÄÄ

Here the 16 relays under CPU control, gives 65536 matching options, by
selecting 1 of 128 binary step values of L, & 1 of 256 binary step values of C,
& whether the C is needed on Rig side for Low Z aerials <50R, or Ant side for
High Z aerials >50R.
                 _                                     _
                 /|                                    /|
Rig _________())))________ Ant         Rig ________())))____________ Ant
      ³_       /                                     /         ³_
      ³/|                                                      ³/| 
 50R ===                <50R             50R                  ===  >50R
     /³                                                       /³ 
    ÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ                 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄ
   High Z              Low Z              Low Z                High Z
 Rig sees a           Ant sees           Rig sees            Ant sees a
Parallel LC          Series LC          Series LC           Parallel LC


MANUAL ATU COMPARISON
Most have 3 variables in T configuration, 2 caps & switched or roller coaster L

With time & care these can always give very fine adjustment down to 1:1, & with
aerial loads worse than 10:1. Assuming 0.5deg shaft control, that can look more
like 360x 360x 360 (46 million tuning options).

Manual T ATUs also gives much better out of band filtering, with the Hi Q
resonant circuit. And do an excellent job of protecting the Rx from DC static,
& strong signals on lower bands, that some poorly filtered SRD Rx can suffer
from! (e.g. removing MW Broadcast signals as it is >-18dB for each frequency
halving.)



See also my Tech buls on "A Homebrew HF SWR Bridge", "PEP Meter modification",
"QRP SWR Bridge", "Meter Damping & Speed Up" & "Palstar AT1500CV ATU", "HF ATU
& SWR Bridge VC300LP/QT-1"


Why Don't U send an interesting bul?

73 de John, G8MNY @ GB7CIP



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